Ketahanan Korosi Sambungan Friction Stir Welding dengan Variasi Material Pin Tool

Istyawan Priyahapsara(1*), Bahrudin Yusuf Habibie(2),

(1) Program Studi Teknik Dirgantara, Sekolah Tinggi Teknologi Adisutjipto
(2) Program Studi Teknik Dirgantara, Sekolah Tinggi Teknologi Adisutjipto
(*) Corresponding Author

Abstract


The use of friction stir welding (FSW) for welding materials that have low weldability such as aluminum is a breakthrough in manufacturing. Therefore, FSW is widely used in aircraft structures. FSW has advantages such as superior mechanical properties, green manufacturing, energy saving, and others. Despite its advantages, there have been very few studies analyzing corrosion in FSW. This study aims to find out whether there is corrosion in the FSW connection with the variations of the pin material which serves as a soft metal stirrer in the FSW process. The method of joining the material is carried out by a friction stir welding (FSW) process using the pin tool ST60, ST60 hardened, and stainless-steel with a plate-shaped specimen. After friction stir welding (FSW) connection and temperature measurement on the specimen, then the specimen is cleaned and weighed. After that, corrosion testing was carried out for 14 days (336 hours) using the immersion test method, which was immersed in seawater corrosive media. Calculation of the corrosion rate using the weight loss method. Then take photos of the microstructure to determine the type of corrosion that is formed. The lowest corrosion rate was on the specimen with a stainless-steel pin tool with an average corrosion rate of 0.3254 mpy. The corrosion that is formed on specimens that has been welded is a type of exfoliation corrosion and corrosion causes pits to occur.

Penggunaan friction stir welding (FSW) untuk pengelasan material yang memiliki mampu las rendah seperti alumunium merupakan terobosan dalam dunia manufaktur. Oleh karena itu, FSW banyak digunakan dalam struktur pesawat terbang. FSW memiliki keunggulan seperti sifat mekanis yang superior, manufaktur hijau, hemat energi, dan lain lain. Terlepas keunggulannya, hanya terdapat sedikit penelitian yang menganalisis korosi dalam FSW. Penelitian ini bertujuan untuk mencari tahu apakah ada korosi dalam penyambungan FSW dengan variasi material pin yang bertugas sebagai pengaduk logam lunak dalam prosess FSW. Metode penyambungan material dilakukan dengan proses friction stir welding (FSW) menggunakan pin tool ST60, ST60 hardened, dan stainless-steel dengan spesimen berbentuk plat. Setelah dilakukan sambungan friction stir welding (FSW) dan pengukuran temperatur pada spesimen, selanjutnya dilakukan pembersihan spesimen dan penimbangan. Setelah itu dilakukan pengujian korosi selama 14 hari (336 jam) dengan menggunakan metode immersion test yaitu direndam dengan media korosif air laut. Perhitungan laju korosi dengan manggunakan metode weight loss. Kemudian dilakukan pengambilan foto struktur mikro untuk mengetahui jenis korosi yang terbentuk. Nilai laju korosi yang paling rendah yaitu pada spesimen dengan pin tool stainless-steel dengan nilai rata-rata laju korosi 0,3254 mpy. Korosi yang terbentuk pada spesimen yang telah dilakukan pengelasan merupakan jenis exfoliation corrosion dan korosi menyebabkan terjadinya pits.



Keywords


friction stir welding (FSW); aluminum; alumunium; welding; las; corrosion; korosi; pin tool

Full Text:

PDF

References


Abolusoro, O. P., & Akinlabi, E. T. (2019). Wear and Corrosion Behaviour of Friction Stir Welded Aluminium Alloys-An Overview. International Journal of Mechanical and Production Engineering Research and Development (IJMPERD), 9(3), 967-982. doi:10.24247/ijmperdjun2019105

Anggoro, S. (2017). Pengaruh Perlakuan Panas Quenching dan Tempering terhadap Laju Korosi pada Baja AISI 420. Jurnal Engine: Energi, Manufaktur, dan Material, 1(2), 19-29. doi:10.30588/jeemm.v1i2.257

Chien, C. H., Lin, W. B., & Chen, T. (2011). Optimal FSW Process Parameters for Aluminum Alloys AA5083. Journal of the Chinese Institute of Engineers, 34(1), 99-105. doi:10.1080/02533839.2011.553024

Dialami, N., Cervera, M., & Chiumenti, M. (2019). Effect of the Tool Tilt Angle on the Heat Generation and the Material Flow in Friction Stir Welding. Metals, 9(1), 28. doi:doi.org/10.3390/met9010028

Dialami, N., Cervera, M., & Chiumenti, M. (2020). Defect Formation and Material Flow in Friction Stir Welding. European Journal of Mechanics - A/Solids, 80, 103912. doi:10.1016/j.euromechsol.2019.103912

Huda, Z., Taib, N. I., & Zaharinie, T. (2009). Characterization of 2024-T3: An Aerospace Aluminum Alloy. Materials Chemistry and Physics, 113(2-3), 515-517. doi:10.1016/j.matchemphys.2008.09.050

Jatimurti, W., Kurniawan, F., & Kurniawan, B. A. (2019). Analisa Kecepatan Pengelasan dan Kecepatan Putar Mata Pahat terhadap Konduktivitas Listrik Sambungan Aluminium dan Tembaga Hasil Friction Stir Welding (FSW). Jurnal Engine: Energi, Manufaktur, dan Material, 3(2), 39-46. doi:10.30588/jeemm.v3i2.536

Jiang, W. H., & Kovacevic, R. (2004). Feasibility Study of Friction Stir Welding of 6061-T6 Aluminium Alloy with AISI 1018 Steel. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 218(10), 1323-1331. doi:10.1243/0954405042323612

Kundu, J., Ghangas, G., Rattan, N., & Kumar, M. (2017). “Friction Stir Welding: Merits over other Joining Processes. International Journal of Current Engineering and Technology, 7(3), 1175-1177.

Pradeep, K. M., Amarnath, K., & Sunil, K. M. (2015). A Review on Heat Generation in Metal Cutting. International Journal of Engineering and Management Research (IJEMR), 5(4), 193-197.

Senthilraj, K., Kannan, P. R., Suresh, P., & Sekar, T. (2020). Corrosion and Fatigue Study on FSW and GTAW Welded Joints of AA7075-T6. Journal of Xidian University, 14(5), 5484-5492. doi:10.37896/jxu14.5/594

Sukarjo, H., & Surahman, A. (2017). Pengaruh Korosi terhadap Kekuatan Tarik Macaroni Tubing P110 1.900"x4.19 lbs/ft. Jurnal Engine: Energi, Manufaktur, dan Material, 1(1), 1-10. doi:10.30588/jeemm.v1i1.223

Wahyudianto, F. A., & Yadie, E. (2017). Corrosion Behavior of AA5083 Friction Stirred Metal Welds Joints inside 3,5% NaCl Solution. Prosiding SNTTM, XVI, 77-80.

Wartono, W. (2020). Pengaruh Shot Peeningterhadap Laju Perambatan Retak Fatik Sambungan Friction Stir Welding pada Aluminium Seri 5083. Jurnal Engine: Energi, manufaktur, dan Material, 4(1), 20-26. doi:10.30588/jeemm.v4i1.728




DOI: https://doi.org/10.30588/jeemm.v4i2.768

Article Metrics

Abstract view : 332 times
PDF - 2 times

Refbacks

  • There are currently no refbacks.


Copyright (c) 2020 Istyawan Priyahapsara, Bahrudin Yusuf Habibie

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Creative Commons License
Jurnal Engine: Energi, Manufaktur, dan Material is licensed under a Creative Commons Attribution 4.0 International License.

Jurnal Engine: Energi, Manufaktur, dan Material has been indexed by:
              
 
 
Free counters!
 
Jurnal Engine: Energi, Manufaktur, dan Material  
Office: Soekarno Building, 2nd Floor, Jl. Proklamasi No. 1, Babarsari, Yogyakarta (55281)
Email: jurnal.engine@up45.ac.id; jeemm.up45@gmail.com
ISSN (online): 2579-7433