Analisis Kinerja Sistem Transmisi Hidrolik pada Prototipe Excavator Model Crawler

Authors

  • Dewi Nursari Universitas Pendidikan Indonesia
  • Sriyono Universitas Pendidikan Indonesia
  • Tatang Permana Universitas Pendidikan Indonesia

DOI:

https://doi.org/10.30588/jeemm.v10i1.2732

Keywords:

demonstration tool, hydraulic, excavator, crawler

Abstract

The hydraulic transmission system is a key component of an excavator because it transfers fluid power from the pump to the actuators to produce working movements of the boom, arm, and bucket. This study aims to analyze the performance of the hydraulic transmission system in a crawler-type miniature excavator prototype based on working load, cylinder cross-sectional area, working pressure, cylinder speed, flow rate, and pump requirement. The research used a Research and Development (R&D) method with limited stages of define, design, development, and disseminate. The prototype was designed using CAD software, manufactured through 3D printing with PLA+ material, and equipped with a simple hydraulic system to operate the boom, arm, and bucket cylinders. The analysis was conducted by determining load distribution based on the center of gravity, calculating the force acting on each cylinder, and determining the cylinder area, working pressure, and actuator flow rate. The results showed that the boom cylinder received the highest load of 20 kg, while the arm and bucket cylinders received 10 kg and 5 kg, respectively. The boom cylinder area was 0.000314 m², while the arm and bucket cylinder areas were 0.000491 m². The required working pressures for the boom, arm, and bucket cylinders were 72 bar, 30 bar, and 20 bar, with flow rates of 0.565 lpm, 1.470 lpm, and 2.063 lpm, respectively. These results indicate that the boom cylinder is the most critical component based on pressure requirement, while the bucket cylinder determines the highest flow demand. Therefore, pump selection should consider a maximum pressure of 72 bar and a minimum flow rate of 2.063 lpm, with additional flow capacity when multiple actuators operate simultaneously.

References

Aji, A. P., Bahari, G., Winarto, F. E. W., & Prihadianto, B. D. (2024). Analisa performa tekanan dan RPM pada komponen swing hidrolik pada alat peraga mini excavator. Jurnal Teknologi dan Rekayasa Alat Berat, 1(1), 11-18. https://doi.org/10.22146/jtrab.v1i1.8929

Arianda, R., Masykur, Darsan, H., Al Munawir, & Supardi, J. (2022). Damage analysis of hydraulic bucket cylinder on excavator Komatsu CP-200 at PT. Wiratako Mitra Mulia. Jurnal Inotera, 7(2), 133-139. https://doi.org/10.31572/inotera.Vol7.Iss2.2022.ID191

Darmawan, M., Andrew C. J., Filbert, Sebastian M. P., Johanes V. K., Zephaniah I., & Soewono, A. (2023). Perancangan model excavator dengan penggerak hydraulic syringe menggunakan remote control IoT. Cylinder: Jurnal Ilmiah Teknik Mesin, 9(1), 10-16. https://doi.org/10.25170/cylinder.v9i1.5007

Esa, S. N., Prihadianto, B. D., Hasan, D. A., Prayitno, Y. A. K., Septian, M., & Hidayat, A. N. (2025). Uji performa sistem hidrolik alat peraga mini excavator Zhugimada. Infotekmesin, 16(1), 283-288. https://doi.org/10.35970/infotekmesin.v16i1.2532

Halim, A., Fadli, M., & Mangkona. (2024). Kinerja sistim hidrolik pada unit excavator 320D2 Caterpillar. Jurnal Rekayasa Mesin, 15(2), 1165-1174. https://doi.org/10.21776/jrm.v15i2.1756

Jůza, M., & Heřmánek, P. (2023). Influence of the excavator hydraulic system efficiency on the productivity. Research in Agricultural Engineering, 69(1), 18-27. https://doi.org/10.17221/77/2021-RAE

Lestari, I. F., & Muhajir, S. N. (2024). The development of hydraulic robotic arm as a STEM-based physics learning media. Jurnal Ilmu Pendidikan Fisika, 9(1). https://doi.org/10.26737/jipf.v9i1.4743

Nazaruddin, N., Huda, F., Herisiswanto, H., Afrizal, E., & Bayulesmana, F. (2024). Development of excavator arm movement with wireless control using Bluetooth and the Internet of Things (IoT). Eastern-European Journal of Enterprise Technologies, 6(1(132)), 21-30. https://doi.org/10.15587/1729-4061.2024.312074

Nugraha, G. L., Ajis, M., Adhi, H. S., & Zakaria, D. (2024). Performance improvement of hydraulic excavator efficiency: A literature review. Journal of Mechatronics and Artificial Intelligence, 1(1), 27-44. https://doi.org/10.17509/jmai.v1i1.69947

Pratama, F. W., Siradj, E. S., & Rahman, O. H. O. S. (2022). Failure analysis on tube arm cylinder hydraulic excavator. Jurnal Pendidikan Teknologi Kejuruan, 5(4), 101-104. https://doi.org/10.24036/jptk.v5i4.29423

Rustiana, V., Rofiqah, S. A., & Effendi, E. (2022). Pengembangan media pembelajaran berupa alat peraga press hidrolik sebagai penerapan konsep Hukum Pascal untuk peserta didik kelas VIII SMP. U-Teach: Journal Education of Young Physics Teacher, 3(1), 13-19. https://doi.org/10.30599/uteach.v3i1.47

Setiyawan, A., Manggalasari, L. C., Prasetya, T. A., Towip, & Noviansyah, W. (2021). Development of hydraulic cylinder excavator learning media based on augmented reality with Shapr 3D. Journal of Physics: Conference Series, 2111, 012008. https://doi.org/10.1088/1742-6596/2111/1/012008

Siman, Riadi, S., Keysar, P., Harto, B., & Agus, N. P. (2023). Development of learning media using hydraulic demonstrations to increase learning outcomes of mechanical engineering students. Proceedings of the 4th Annual Conference of Engineering and Implementation on Vocational Education (ACEIVE 2022). https://doi.org/10.4108/eai.20-10-2022.2328834

Suharsono, A., Maharani, S. P., & Wahyuningsih, R. (2024). Replacement time optimization of bucket hydraulic cylinder components in the mining excavator of “XYZ” company using power law process model. AIP Conference Proceedings, 3095(1), 070001. https://doi.org/10.1063/5.0209427

Wahid, M. A. (2022). Pengembangan alat peraga sistem pompa hidrolik sederhana pada materi fluida statis untuk meningkatkan hasil belajar peserta didik. Jurnal Phi: Jurnal Pendidikan Fisika dan Fisika Terapan, 8(2). https://doi.org/10.22373/p-jpft.v8i2.15741

Downloads

Published

2025-06-05

How to Cite

Dewi Nursari, Sriyono, & Tatang Permana. (2025). Analisis Kinerja Sistem Transmisi Hidrolik pada Prototipe Excavator Model Crawler. Jurnal Engine: Energi, Manufaktur, Dan Material, 10(1), 141–150. https://doi.org/10.30588/jeemm.v10i1.2732

Issue

Section

Articles